PAC Shuttering Boards: Reduce Labour Costs on High-Rise Projects

Workers installing lightweight PAC shuttering boards on a high-rise construction site to reduce labour costs

High-rise construction demands formwork that can handle repeated concrete pours without frequent replacement or rework. Conventional timber formwork can require additional labour for stripping, sanding, repairs and replacement after moisture-related damage.

PAC® Shuttering Boards are designed as a Reusable Shuttering Board solution for repeated use, helping contractors improve formwork efficiency while reducing maintenance and replacement requirements.

PAC® vs. Timber: Labour & Reuse

Factor

Timber Formwork

PAC® Shuttering Board

Reuse potential

8–12 cycles*

60–100+ cycles*

Moisture-related damage

Possible

Designed to resist swelling

Stripping & maintenance

Higher

Lower

Secondary rework

Can increase with board damage

Reduced with consistent board condition

Buyback

Usually unavailable

40% buyback on eligible boards

*Actual repetitions depend on grade, handling and site conditions.

How PAC® Can Reduce Project Costs

The biggest advantage of reusable formwork is not just the purchase price. It is the cost per use.

When a board can be reused across multiple pours, its initial cost is distributed over a longer lifecycle. Reduced sanding, repairs and replacement can also lower labour requirements.

For example, if a ₹2,560 board is reused 60 times, the basic material cost is approximately ₹42.67 per use, before considering buyback or other project costs.

40% Buyback Program

Eligible PAC® Shuttering Boards can be returned under Rajratan’s 40% buyback program.

This means part of the original investment can be recovered and adjusted against future purchases, reducing the effective acquisition cost for subsequent formwork cycles.

Suitable for High-Rise Construction

PAC® Shuttering Boards can be considered for:

  • High-rise slabs
  • Columns and beams
  • Basement construction
  • RCC walls
  • Repetitive formwork
  • Commercial and industrial projects

The correct board thickness and support arrangement should always be selected according to the project’s structural and formwork requirements.

Conclusion

For high-rise projects, formwork costs are influenced by much more than the initial board price. Reuse, labour, maintenance, replacement and end-of-life value all contribute to the total cost.

PAC® Shuttering Boards offer a reusable alternative to conventional timber formwork, with moisture resistance, repeated-use potential and a 40% buyback program that can improve long-term formwork economics.

Looking to calculate the right board quantity and cost per use for your project? Contact Rajratan for a project-specific quotation.

Scroll to Top