Future-Proof Your Construction: How Recycled PAC® Boards Outperform Plywood

The Hidden Crisis in Construction: When Plywood Fails You

Picture this: It’s monsoon season, and Rajesh, a construction contractor from Mumbai, is staring at a pile of warped, delaminated plywood sheets that were supposed to last through 15 concrete pours. Instead, they barely survived 5. The moisture has done its damage, the edges are chipped, and the surface finish on his concrete structures looks like a patchwork quilt. His client is furious, his timeline is shot, and his profit margins are drowning along with those soggy plywood sheets.

This story repeats across India’s construction landscape, from Mumbai’s skyscrapers to Delhi’s infrastructure projects. The fundamental issues with traditional plywood are costing the industry billions in delays, replacements, and poor finishes.

The Plywood Problem: Why It’s Time to Move On

• Water Damage: Plywood deteriorates rapidly in moisture, with layers separating and edges swelling after just a few uses in India’s humid climate.
• Limited Reuse: With only 10-12 repetitions possible, frequent replacements drain project budgets and create constant procurement headaches.
• Poor Finish Quality: Plywood’s porous surface and warping tendencies result in uneven concrete finishes, requiring additional smoothing work.
• Environmental Impact: Traditional plywood contributes to deforestation, making it an unsustainable choice for modern construction.

Enter PAC® Shuttering Boards: The Future is Here

What if there was a solution that eliminates every single plywood problem while delivering superior performance?

Meet PAC® (Plastic Aluminum Composite) shuttering boards – the revolutionary composite material that’s transforming how India builds.

What Are PAC® Shuttering Boards?

PAC® (Plastic Aluminum Composite) shuttering boards manufactured by Rajratan Industries are advanced composite panels engineered specifically for construction formwork applications. These boards combine industrial-grade materials through precision manufacturing to create a superior alternative to traditional plywood, steel, and PVC shuttering solutions.

Key Features:

• Exceptional Durability: Up to 100+ repetitions with consistent performance.
• 100% Waterproof: Completely resistant to water, decay, and delamination.
• Superior Finish: Smooth and matt surface finish on both faces for perfect concrete results.
• Chemical Resistance: Unaffected by boiler water, acids, acetone solvent, alkali, and benzene.
• UV Resistant: No degradation from sun exposure.
• Easy Maintenance: Simple water cleaning after use, no special treatments required.
• Eco-Friendly: Recyclable and free from lead, arsenic, and mercury.

The Science Behind PAC® Technology

PAC® boards utilize a proprietary composite manufacturing process that combines:

1. Industrial-Grade Plastics: A precise blend of PP, LDPE, and HDPE for flexibility and strength.
2. Aluminum Oxide: Provides enhanced durability and thermal resistance.
3. Fiber Reinforcement: Adds structural integrity and impact resistance.
4. Cross-Linked Polymers (XLP): Metal bonding agents that ensure dimensional stability.

This scientific approach creates boards that don’t just match traditional materials – they surpass them in every measurable way.

Applications: Choose Your Construction Solution

PAC® shuttering boards from Rajratan’s ECOPRIME series offer two distinct variants, each engineered for specific construction requirements:

For Residential and Mid-Scale Projects:

Use Ecoprime Standard [ 30 – 40 Repetitions ]

Ideal Applications:

• Retaining walls and columns
• Beam and slab formwork
• Dividers and gutters
• Residential precast elements
• Small-scale architectural concrete

For Infrastructure and Large-Scale Projects

Use Ecoprime Premium [ 60+Repetitions ]

Ideal Applications:

• High-rise building construction
• Bridge and infrastructure projects
• Industrial facility formwork
• Large-scale residential developments.

Specifications:

• Thickness Options: 12mm, 18mm
• Standard Sizes:
  • 7.00 x 3.00 feet (2133 x 915 mm)
  • 8.00 x 3.00 feet (2438 x 915 mm)
  • 8.00 x 4.00 feet (2440 x 1220 mm)